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Isikhungo Sesevisi Yokumboza

Isikhungo Sesevisi Yokumboza

Isixazululo semishini yokumboza ye-turnkey sikaHuasheng singafakwa ngokushesha ezinqubweni zakho zokukhiqiza amathuluzi nokugaya, okusindisa isikhathi sakho ngaphandle kokukhathazeka!

Ukugqoka kwe-PVD

Izembozo eziqinile ze-PVD zingamafilimu avikelayo amancane kakhulu (ama-micrometer ambalwa) angathuthukisa lezi zakhiwo ezilandelayo zobuso bezinto ezingaphansi komhlaba:

Ubulukhuni

Ukumelana ne-oxidation

Isilinganiso sokungqubuzana

Ukuqina

Ukuqina kwamakhemikhali

Ezinye izimo zohlelo lokusebenza ezengeziwe

Ukusebenzisa ama-micron ambalwa okugqoka kumathuluzi okusika kungandisa isivinini sokusika, kuthuthukise kakhulu ukusebenza kahle kokukhiqiza, futhi kwandise impilo yenkonzo yezinto ezingaphansi komhlaba.

Izici Zokumboza

Izembozo zinokunamathela okuhle, ukuqina okuphezulu, izingxenye ezincane ezincane, kanye nokwakheka okuhlukahlukene kwe-gradient/multilayer/superlattice/nanocomposites

Izici Zokumboza

Ubukhulu Bokumboza: Kungaba mncane noma kube mkhulu, kube nobushelelezi obuhlala njalo (obuncane njengo-0.5μ, obukhulu obufika ku-30μ)

Izici Zokumboza (2)

Ukunamathela okuhle kakhulu phakathi kwefilimu ne-substrate

Izici Zokumboza (3)

Ukugqoka kwe-DLC

I-DLC (i-Diamond-like Carbon) iyi-metastable diamond-like amorphous carbon coating, equkethe inani elikhulu le-sp2 kanye ne-sp3 bonds. Okuqukethwe kwe-sp3 bond ephezulu kungaletha ubulukhuni be-coating ephezulu, ukuzinza okuphezulu, ukumelana ne-oxidation ephezulu, ukucindezeleka okuphansi okusele kanye nokuqhuba okuphansi kokushisa.

Izakhiwo kanye nokusetshenziswa:

Ubuso obubushelelezi bokumboza

Ukungasebenzi kahle kwamakhemikhali

Ubulukhuni obukhulu bemishini kanye nokumelana okuhle kokugqokwa

I-coefficient ephansi yokungqubuzana phakathi kwethuluzi nomsebenzi, okunciphisa ukungqubuzana

Ukumelana okuhle kokugqwala

Ifanele imikhiqizo ehambisana ne-bio

Umdwebo wesigaba se-ternary se-DLC

Izici Zokumboza (4)

Intuthuko Yokumboza

Inqubo ejwayelekile yokumboza i-PVD (izinyathelo ezi-7)

01

Iyalayisha

Faka uhlelo lwesampula ekamelweni lokumboza.
Iyalayisha
02

Ukupompa nge-vacuum

Uma kufakwa i-PVD coating, kudingeka i-vacuum ephezulu. Uhlelo lwe-Huasheng coating luqhubeka ngezinyathelo ezimbili: Okokuqala, i-mechanical pump yehlisa ingcindezi yegumbi le-vacuum kusuka ku-1000mbar kuya ku-10-1mbar; Bese, i-turbo molecular pump ikhiqiza i-vacuum ephezulu yebha engaba ngu-1X10-6m.
Ukupompa nge-vacuum
03

Ukushisa

Shisa igumbi cishe libe ngu-500℃, okuyizinga lokushisa lenqubo evamile.
Ukushisa
04

Ukuqopha nge-plasma

Uhlelo lokumboza lukaHuasheng lusebenzisa ubuchwepheshe obuthathu obuhlukene bokuchola: i-HUASHENG® (ukukhishwa kokukhanya okuseceleni); i-Argon plasma etching, ukukhishwa kokukhanya; i-Metal ion etching (Ti+, Cr +).
Ukupholisa
05

Ukususwa esikhundleni

Ukufakwa kwe-coating kufezwa kusetshenziswa i-PVD (i-arc ion plating, i-magnetron sputtering noma i-integrated cathode HUASHENG®technology).
Ukushisa
06

Ukupholisa

Pholisa igumbi lokumboza.
Ukupompa nge-vacuum
07

Ukulayisha

Layisha uhlelo lwesampula kusuka ekamelweni lokumboza.
Ukulayisha
01020304050607
01

Inqubo 1

02

Inqubo 2

03

Inqubo 3

04

Inqubo 4

05

Inqubo 5

06

Inqubo 6

07

Inqubo 7

Ubuchwepheshe Bokuqopha

Insimu yamagnetic eklanyelwe ngokukhethekile ezungeze uhlelo lwesampula ngokulinganayo

Ukufana okuhle kakhulu kokuqopha

Ukuphazamiseka okuhle

Amandla okugoqa alungisekayo

Amamojula aqoshiwe awadingi ukulungiswa

Ubuchwepheshe Bokuqopha (4)
Ubuchwepheshe Bokuqopha (3)
Ubuchwepheshe Bokuqopha (4)
Ubuchwepheshe Bokuqopha (3)
01020304

Ubuchwepheshe Bokumboza i-PVD

Indlela ye-Physical Vapor Deposition (PVD) ibhekisela enkambisweni yokufutha ubuso bomthombo wezinto ezibonakalayo (okuqinile noma okuwuketshezi) kuma-athomu noma ama-molecule egesi, noma ukufutha kancane kube ama-ion, kusetshenziswa izindlela zomzimba ngaphansi kwezimo ze-vacuum, nokufaka ifilimu encane enemisebenzi ethile ekhethekile ebusweni be-substrate ngenqubo yegesi ephansi (noma i-plasma). I-PVD ingenye yezindlela zobuchwepheshe eziyinhloko zokwelashwa kwendawo.

Ubuchwepheshe bokumboza obuhlanganisiwe: Buhlanganisa izinzuzo zobuchwepheshe bokubhoboza i-arc kanye ne-magnetron emthonjeni ofanayo wokuhwamuka:

Ubuchwepheshe Bokuqopha (1)

Ukufakwa kwe-ion ye-arc (AIP)

Izinga eliphezulu le-ionization

Ukuminyana okuphezulu

Izinga lokufaka eliphezulu

Ama-microparticle amaningi

Ubuso obuqinile

Ubuchwepheshe Bokuqopha (2)

I-cathode ehlanganisiwe ye-G4

Izinga eliphezulu le-ionization

Ukuminyana okuphezulu

Izinga lokufaka eliphezulu

Ubuso obubushelelezi, akukho zinhlayiya ezincane

Ukucindezeleka okuphansi okusele

Ubuchwepheshe Bokuqopha (3)

Ukuphalaza kwe-Magnetron (MS)

Ubuso obubushelelezi, akukho zinhlayiya ezincane

Ukucindezeleka okuphansi okusele

Izinga lokufaka eliphansi

Izinga eliphansi le-ionization

Ubuchwepheshe Bokumboza be-PECVD

Ukufakwa Komhwamuko Wekhemikhali Othuthukisiwe Nge-Plasma (i-PECVD) inqubo ebeka izembozo ze-alloy zedayimane ezibushelelezi kakhulu, ezinamathelayo endaweni evalekile kakhulu. Uma kuqhathaniswa nezinqubo ze-PVD, izinqubo ze-PECVD zisebenzisa izinsiza zamandla okugoqa okujulile, azidingi ama-cathode target, futhi umsebenzi awudingi ukujikeleza ekamelweni lesithando. Le nqubo iyinqubo yokugoqa ehlanzekile, engenakungcola, ethembekile, futhi enemisebenzi eminingi.

● Ihadiwe elula, awudingi umthombo owengeziwe we-ionization

● Umklamo wensimu yamagnetic ehlanganisiwe, okwandisa izinga le-ionization

● Isivinini sokufaka esiphezulu >1μm/h

● Izinga lokushisa eliphansi lokufaka <250℃

● Ubuso obubushelelezi, akukho ukungcoliswa okukhulu kwe-microparticle

● Imikhiqizo yokuhlanza i-plasma, ayidingi ukulungiswa

Ubuchwepheshe Bokuqopha (4)

Ukulingisa insimu yamagnetic evaliwe engalingani

Ubuchwepheshe Bokuqopha (5)

I-plasma enobuningi obukhulu

Ubuchwepheshe Bokuqopha (6)

Imikhiqizo yokuhlanza i-plasma

I-PECVD (ye-aC:H)

Ngokusekelwe ezidingweni zokumelana nokuguguleka, ukugcotshwa, ukumelana nokugqwala, kanye namandla aphezulu okubopha izingxenye, isembozo se-DLC sakhiwe ngokwesakhiwo ngokusekelwe emcabangweni wesakhiwo esinezingqimba eziningi, ukuguquka kwe-gradient, kanye ne-interface composite.

Ubuchwepheshe

Isakhiwo se-DLC Coating

Ubuchwepheshe Bokuqopha (7)

Ubukhulu 2-4μm (kuya ngezidingo ezahlukene)

Inzuzo

Isixazululo semishini yokumboza ye-turnkey sikaHuasheng singafakwa ngokushesha ezinqubweni zakho zokukhiqiza amathuluzi nokugaya, okusindisa isikhathi sakho ngaphandle kokukhathazeka!

Ukuzimela

Sizimele kubahlinzeki bezinsizakalo zokumboza, sinesistimu yethu yemishini yokumboza evulekile.

Lawula ngokuzimela yonke inqubo yokukhiqiza.

Ubuchwepheshe bokumboza obuzimele bungalondoloza ngokuphelele ingaphakathi, bunikeze ukuthula kwengqondo okwengeziwe!

Ukwenza ngokwezifiso okwenziwe ngokwezifiso

Imishini kaHuasheng ingenziwa ngokwezifiso.

Ubuchwepheshe bomthombo ovulekile bukuvumela ukuthi uthuthukise izembozo zakho, ulawule ngokuzimela yonke inqubo yokuthuthukisa.

Ngenxa yesidingo sakho esikhulu sobuchwepheshe obusha kanye nokusungula izinto ezintsha ekumbozweni kwe-PVD, nikeza ukwesekwa okuqinile kanye namandla okuncintisana!

Yonke inqubo yokumboza ingaqedwa ngosuku olufanayo.

Ingaphakathi liqinisekisa indlela emfushane kakhulu yokukhiqiza futhi ligwema umonakalo ngesikhathi sokuthuthwa noma ukupakishwa.

Umkhiqizo usebenza kahle futhi unobungani nemvelo, wonga isikhathi nomzamo!

Ukulethwa okusheshayo

Isikhungo sokumboza sihlanganisa amathuluzi ahlukene okumboza, Imishini yenzelwe ukugeleza kwenqubo yendawo yonke. Kodwa-ke, ukujiya kokumboza kanye nekhwalithi kungabekwa ngokuqondile, iHuasheng inezinhlobo eziningi zokumboza eziguquguqukayo, Ifanelekela amathuluzi/izingxenye ezahlukahlukene zejiyometri kanye nezimboni ezahlukahlukene.

Uhla olubanzi lwezimboni zesicelo

Isaziso NGAPHAMBI KOKUGQIBELA

Inqubo yokumboza i-Huasheng idinga ukushisa okuphezulu kanye nendawo ephezulu yokuhlanza, ngakho-ke amathuluzi ayambozwa. Sicela uhlole isaziso esilandelayo ukuze ufeze ukusebenza kwethu kokumboza i-PVD:

✔ Umsebenzi ongakwazi ukumbozwa

Ukuze ahlinzeke ngenqubo ephelele yamathuluzi, i-Huasheng idinga ulwazi oluyisisekelo mayelana namathuluzi okumboza njengezinto ezisetshenziswa ngaphansi komhlaba, ubulukhuni kanye nokushisa komoya. Nazi izinto ezingambozwa:

1. Insimbi ye-alloy, i-HSS kanye nensimbi engagqwali

2. I-carbide yesamente

3. Ingxubevange ye-titanium

4. Ingxubevange ye-nickle

Ngensimbi ye-chisel kufanele iqiniswe kabili noma ngaphezulu ngaphezu kwama-degrees Celsius angu-500 futhi igcine ubulukhuni bayo kanye nokuqhuba kukagesi. Ngoba amathuluzi aphelele azombozwa ngaphakathi kwegumbi ngenqubo ye-PVD ngakho qiniseka ukuthi lonke ithuluzi lingahlangabezana nalezi zidingo.

✔ Indawo yokumboza

Sicela uqaphele ukuthi indawo yokumboza ithuluzi enendawo yokulibopha, akunakwenzeka ukuthi imboze ithuluzi lonke. Uma kukhona indawo okungafanele imbozwe, sicela usazise kusenesikhathi.

✔ Usayizi omkhulu kakhulu wokumboza

Isembozo seHuasheng sinendawo enkulu kakhulu engadluli ku-φ900 * 1000mm

✔ Imikhawulo ebusweni bamathuluzi

1. Amathuluzi okumboza awakwazi: ukufakwa ngogesi, ukufakwa nge-nitriding, ukufakwa nge-carburizing, ukufakwa nge-parkerising, ukufakwa nge-oxidized, i-TD, i-CVD noma okunye ukwelashwa kwendawo

2. Akufanele kube nokugqwala, ukugqwala, upende wamafutha, neglu ebusweni bamathuluzi

3. Ubulukhuni bomphezulu: uma kudingeka ukusetshenziswa, umphezulu womsebenzi kufanele ube bushelelezi, umphezulu we-Ra

4. Ithuluzi lokuhlanganisa idayisi noma i-mosaic kumele lihlukaniswe

5. Ubuso be-ool yokushisela kufanele buhlanzeke ngokuphelele ngaphandle kwengqimba ye-oxidation noma imbobo phezulu

✔ Lokho ikhasimende okufanele likunikeze

1. Izinto zokwakha kanye nekhodi yamathuluzi okumboza

2. Ukuqina kweqembu okunomoya ophansi kanye nokuqina

3. Sibhalele ukuthi sidinga ukumbozwa okungaphezulu

4. Amathuluzi okunemba kobukhulu obuncane kuno-5μm adinga isidingo sokunemba kobukhulu

5. Ukusika idatha kanye nomsebenzi ukuze sinikeze ukumbozwa okuphelele

✔ Iphakheji kanye nokuthunyelwa

1. Izingxenye ze-HSS nezensimbi zamathuluzi kufanele zigcotshwe ngamafutha ngaphambi kokudluliselwa

2. Ithuluzi kufanele lipakishwe ngokwalo

3. Ngemva kokumboza i-HSS nensimbi yamathuluzi sizogcoba ubuso ngamafutha (ngaphandle kwemfuneko ekhethekile)

✔ Ukunemba kobukhulu

1. Ububanzi be-Husheng PVD busukela ku-0.5μm kuya ku-30μm, ngokulawulwa kahle kwenqubo

2. Uma unemfuneko ephezulu yokunemba komkhiqizo sicela ushiye isikhala bese usimemezela kusenesikhathi.

✔ Umkhawulo wokumboza we-PVD

Ukwembozwa kwe-PVD kungamboza indawo eyinkimbinkimbi, kodwa kungamboza imbobo kuphela ngesilinganiso sokujula komgodi esingaphansi kuka-1:1 futhi ukujiya kokwembozwa kuncane uma kujula.

✔ Ukufaka upende kabusha

I-Huasheng inikeza isevisi yokuhlanza i-carbide kumakhasimende (ngaphandle kwamanye amathuluzi e-carbide)