Ama-End Mills

Ukugaya Izingxenye Zensimbi

Umshini Wokwenza I-Titanium Alloy

Izixazululo Zokumboza Zokugaya Insimbi

Izici zomshini ngamathuluzi e-carbide aqinile

ukugaya iphrofayili

Izici zomshini wokugaya ngamathuluzi e-carbide aqinile (1)

Ukugaya amahlombe

Izici zomshini wokugaya ngamathuluzi e-carbide aqinile (2)

ukugaya okunzima

Izici zomshini wokugaya ngamathuluzi e-carbide aqinile (3)

Izici Zokugaya:
1. Ukugaya kuwukushintshwa ngezikhathi ezithile, futhi umthwalo wokusika ushintsha njalo, okuvame ukuthinteka nokudlidliza;
2. Kunezinhlobo eziningi zezinto ezicutshungulwayo, njenge-titanium alloys kanye nensimbi engagqwali. Lapho zigaywa, zivame ukusabela ngengubo, okubangela ukuthi ithuluzi linamathele ngesikhathi sokucubungula;
3. Ukugaya kunamandla aphezulu futhi kunezidingo eziphezulu zokumelana nokuguguleka kwamathuluzi.

ubulukhuni obuphezulu
i-coefficient ephansi yokungqubuzana
amandla aphezulu okubopha
ukuzinza okuphezulu kwamakhemikhali

UKUSEBENZA KOKUGCINA

Izixazululo Zokumboza Zensimbi Yokugaya

Isingeniso Sokumboza Izicelo Zokugaya Ensimbini

Amabanga Okugqoka: HLM300, HPR125, HHR110

Ibanga Lokusebenza:

I-HLM300: Ukugqoka okusetshenziswa njalo, okulungele kakhulu izinto zomshini ezifana nensimbi engenalutho (32-48HRC), insimbi engagqwali, kanye nensimbi ephonswe ngensimbi.

I-HPR125: Ifaneleka ngensimbi engenalutho enobulukhuni obuphansi (20-35HRC).

I-HHR110: Ifanele insimbi eqinile (HRC55-62).

Izici Zokumboza:

I-HLM300: Ukwembozwa kwenhloso evamile okunekhwalithi ephezulu kakhulu ebusweni, isakhiwo esifanayo nesiqinile, ukucindezeleka okuphansi, ubulukhuni obuphezulu, kanye nokunamathela okuhle.

I-HPR125: Ukugqoka ngamaconsi ambalwa ebusweni, isakhiwo esiminyene, ukujiya okulingene, kanye nobunzima obuphezulu.

I-HHR110: Ukumelana okuhle kakhulu komthelela kanye nokumelana nokusabalala kwemifantu, ukuminyana okuphezulu, kanye nokumelana okuhle kokushiswa kwe-oxidation.

Ukusika Insimbi - Izigayo Zokugcina

Isimiso sokumboza se-HLM300:

Umshini omusha we-HA800 compound owakhiwe ngokuzimela yiHuasheng usebenzisa ubuchwepheshe be-arc ion plating ukulungisa isakhiwo se-coating nokufeza i-bias gradient. I-coating elungiselelwe ine-microstructure efanayo neqinile kanye nezakhiwo ezinhle kakhulu ze-mechanical kanye ne-tribological.

Indawo yokusetshenziswa:

Insimbi evamile (32–48 HRC), insimbi engagqwali kanye nensimbi ephonswe

Ukugaya okungu-718H

Idatha yamathuluzi: OMPQ-4E-100

Umsebenzi: 718 HRC52

Isimo sokuhlolwa: ukugaya

(isivinini sokusika)Vc =150m/min

(isivinini sokuphakelayo)Fz =0.06mm

(ukujula kokusika) i-ap = 5mm

(ububanzi bokusika) ae = 0.5mm

(indlela yokupholisa): ukupholisa umoya

Imiphumela yokuhlolwa:

Ukuqhathaniswa kwamanani okuguguleka ngemva kwemizuzu engu-480 yokucubungula:

· Inani lokugqoka lomncintisani lingu-0.079mm;

· Inani lokuguguleka le-HLM300 lingu-0.064mm;

· Umsebenzi osebenzisa i-HLM300 unokumelana okungcono nokuguguleka.

Umthombo wosuku: ilabhorethri yokugcina

Umncintiswano wemizuzu engu-480

Umncintiswano wemizuzu engu-480

Izakhiwo zokumboza:

Ukwakheka Kokumboza:	Isisekelo se-AlTi
Umbala Wokumboza	mnyama
Ubukhulu Bokumboza (μm)	2.5±0.5
Ukuqina kokugqoka kwe-HIT (GPa)	34±3
ukucindezeleka okuncishisiwe okusele (GPa)	-4.0±1
izinga lokushisa lokumboza (℃)
Izinga Lokushisa Eliphezulu Lokusebenza: (℃)	1100

Ukusika insimbi - umsiki wenduku

Isimiso sokumboza se-HPR125:

Indawo yokusetshenziswa:

ubulukhuni obuphansi insimbi evamile (20HRC-35HRC)

Ukugaywa Kwensimbi Yekhabhoni (P20)

Idatha yamathuluzi: Isigayo se-D6R3*50 ball end

Umsebenzi:I-P20 (30HRC)

I-AISI P20; GB 3Cr2Mo; I-DIN 1.2311

Isimo sokuhlolwa: ukugaya

(isivinini sokusika)Vc =169m/min

(isivinini sokuphakelayo)Fz =0.20mm

(ukujula kokusika) i-ap = 0.3mm

(ububanzi bokusika) ae = 0.15mm

(indlela yokupholisa): ukupholisa umoya

Imiphumela yokuhlolwa:

Ububanzi bebhendi yokugqokwa kwe-flank ku-50 μm buyindlela yokunquma impilo yamathuluzi.

· Amathuluzi ambozwe nge-Huasheng HPR125 angasetshenziswa imizuzu engama-360;

· Isikhathi sokuphila kwamathuluzi ambozwe ngabadlali abancintisanayo singamaminithi angu-120;

· Ukusika impilo kukhuliswa ngo-200%.

Umthombo wosuku: ilabhorethri yokugcina

120min(24.2um)-HPR125

Umncintiswano wemizuzu eyi-120(24.2um)

Izakhiwo zokumboza:

Ukwakheka Kokumboza:	Okusekelwe ku-AlCrN
Umbala Wokumboza	okumpunga okukhanyayo
Ubukhulu Bokumboza (μm)	2.5±0.5
Ukuqina kokugqoka kwe-HIT (GPa)	34±3
ukucindezeleka okuncishisiwe okusele (GPa)	-3.5±1
izinga lokushisa lokumboza (℃)
Izinga Lokushisa Eliphezulu Lokusebenza: (℃)	1100

Ukusika insimbi - umsiki wenduku

Isimiso sokumboza se-HHR110:

Umshini omusha ohlanganisiwe i-HA800, owakhiwe ngokuzimela yi-Huasheng, usebenzisa ubuchwepheshe be-arc ion plating ukulungisa isakhiwo se-coating, kufinyelela i-bias voltage gradient. I-coating ephumayo ine-microstructure efanayo futhi ebanzi, enikeza izakhiwo ezinhle kakhulu ze-mechanical kanye ne-tribological.

Izindawo zokufaka isicelo:

Insimbi eqinile (55HRC-62HRC)

Ukugaywa Kwensimbi Eqinile (SKD11)

Idatha yamathuluzi: Isigayo se-D6R3*50 ball end

Umsebenzi: I-SKD11 (58-62HRC)

Isimo sokuhlolwa: ukugaya

(isivinini sokusika)I-Vc =141m/min

(isivinini sokuphakela)Fz =0.033mm

(ukujula kokusika) i-ap = 0.15mm

(ububanzi bokusika) ae = 0.3mm

(indlela yokupholisa): ukupholisa umoya

Imiphumela yokuhlolwa:

Ububanzi bebhendi yokugqokwa kwe-flank ku-100 μm buyindlela yokunquma impilo yamathuluzi.

· Amathuluzi ambozwe nge-Huasheng HPR110 angasetshenziswa imizuzu eyi-120;

· Isikhathi sokuphila kwamathuluzi ambozwe ngabadlali abancintisanayo singamaminithi ayi-100;

· Ukunciphisa impilo kukhushulwa ngo-20%.

Umthombo wosuku: ilabhorethri yokugcina

Imizuzu eyi-100(80.72um)-HHR110

Umncintiswano wemizuzu eyi-100(98.73um)

Izakhiwo zokumboza:

Ukwakheka Kokumboza:	I-AlTiXN
Umbala Wokumboza	umbala wethusi
Ubukhulu Bokumboza (μm)	2.0±0.3
Ukuqina kokugqoka kwe-HIT (GPa)	35±3
ukucindezeleka okuncishisiwe okusele (GPa)	-5±1
izinga lokushisa lokumboza (℃)
Izinga Lokushisa Eliphezulu Lokusebenza: (℃)	1200

Izinselele Zomshini Wokwenza I-Titanium Alloy

I-Titanium Alloy	Ukushisa Okuphansi (7.955 W/m·K)	Ukushaqeka Okushisayo Okuvela Emazingeni Okushisa Aphakeme Okusika
	I-Modulus Ephansi Enwebekayo (110 GPa)	Ukungqubuzana Okubangelwa Yintwasahlobo Nokudlidliza Kwamathuluzi
	Ukumelana Nokuguqulwa Kwepulasitiki Okuphansi	Ukuguqulwa Kwezinto Zokusebenza Nokuqedwa Komphezulu Okubi
	Ukuqina Kwangempela Okungaphansi Kokufanele (30 HRC)	Umonakalo Womphezulu Wethuluzi Elibangelwa Ukunamathela
	Ukusabela Okuphezulu Kwamakhemikhali	Ukuqina Nokusabalalisa Komphezulu (Ukusabela kwe-O/N)

Izinselele Zomshini Wokwenza I-Titanium Alloy (1)

Izinga Lokushisa Eliphezulu Kakhulu

Izinselele Zomshini Wokwenza I-Titanium Alloy (2)

Ukunamathela Okukhulu Kokusika

Izinselele Zomshini Wokwenza I-Titanium Alloy (3)

Ukuqhekeza Ngesikhathi Sokusebenza Kwemishini

Ukubuka Konke Kwesicelo Sokugaya I-Titanium Alloy

● I-HuaSheng® G4-S Izimisele ukuxazulula izinkinga zobuchwepheshe ezifana nomthelela omkhulu wokusika kanye nokushisa, ukuthambekela kokuqina komsebenzi, kanye nokunamathela okuqinile kwe-chip lapho kulungiswa ama-alloy e-titanium. Izingxenye ezahlukene, izakhiwo, kanye nemiklamo yenqubo isetshenziselwa izimo zokusebenza ezahlukene ukuze kuhlangatshezwane nezidingo zokwenziwa kwemishini ejwayelekile, ukuqeda, kanye nokwenziwa kwemishini okuqinile.

● Kusebenza ekucutshungulweni kwezindinganiso ze-ISO Uhlobo lwe-S (i-titanium alloy) izinto zokwakha, ikakhulukazi Izinto ezihlanganisiwe ze-TC4, TA4, titanium/aluminium.

● Kufanelekela izinhlelo zokusebenza zokugaya izinto ze-titanium alloy ezifana nozimele befoni ephathekayo, amalunga okwenziwa, izinto zokusebenza ezingagqwali, kanye nezingxenye zezindiza.

Ukugqoka Amathuluzi e-HuaSheng® G4-S Kwezinto Okunzima Ukuzisika

Inqubo Yokusebenza:

I-Titanium Alloy, Insimbi Engagqwali, Insimbi Eqinisiwe ye-HRC48-65

Indlela Yokupholisa: Ukupholisa Amanzi/Umoya

Ukwakheka Kokumboza	I-AlTiXN
Umbala	Ithusi
Ubukhulu (μm)	2.5±1
Ubulukhuni be-Vickers ekushiseni kwegumbi (GPa)	40±2
Ukucindezeleka okusele kokucindezela (GPa)	-4.5±1
Izinga Lokushisa Lokumboza (℃)
Izinga Lokushisa Eliphezulu Lokusebenza (℃)	1200

Izici Zobuchwepheshe	Ukusebenza Kokumboza
Ubuchwepheshe obusha bokumboza i-cathode obuhlanganisiwe	Nakuba inezinga eliphezulu le-ionization, isembozo siminyene futhi asinamaconsi. Ubulukhuni obuphezulu, ukucindezeleka okuphansi, kanye nokumelana nokushayisana
Umklamo omusha sha wesakhiwo esihlanganisiwe se-AlTiN/TiXN	Ngenkathi kugcinwa ubulukhuni obuphezulu, kuthuthukiswa kakhulu ukumelana nokushayisana kanye nokumelana nokukhula kwemifantu
Izinhlamvu ze-X Element ezicwengisisiwe	I-coefficient ephansi yokungqubuzana, ukusebenza okuhle kokulwa nokunamathela

Ukusetshenziswa kwe-G4 kokumboza kuThuluzi Lomshini Wokubumba I-Titanium Alloy

Isicelo se-G4-S ekugayweni okuqinile kwe-TC4 Titanium Alloy

Izingubo Ezihlanganisiwe (um)

Ukusetshenziswa kwe-G4 kwe-Coating ku-Titanium Alloy Machining Tool (5)

Ukucaciswa Kwethuluzi: Impumulo Eyindilinga

D6R0.3*H15*D6*50L*4F

Izinto Zokucubungula:

Ukuqina kwe-TC4 (Ti6Al4V): 30HRC

Izimo Zokuhlola: Ukugaywa Okungafanele

Isivinini Sokusika i-Vc = 150m/min

Isivinini Sokuphakela F = 2500

Ukujula kokusika i-ap = 3mm

Ububanzi bokusika i-ae = 0.22mm

Indlela Yokupholisa: I-Emulsion

Izinga Lokuhlola: Ukuqhathaniswa kwamanani okuguguleka ngemva kokugijima imizuzu eyi-120

Ukuhlaziywa kwesiphetho: Ukugqoka kwe-G4-S2 kunciphisa inani lokuguguleka kwengemuva kwethuluzi ngo-23% uma kuqhathaniswa nokugqoka kwe-DR komncintisani kanye no-20% uma kuqhathaniswa nokugqoka kwe-NF. Futhi ithuluzi aliphuki.

Umthombo: Ilebhu Yomshini iHuasheng

I-G4-S2

Ukusetshenziswa kwe-G4 kwe-Coating ku-Titanium Alloy Machining Tool (1)

Umncintiswano

Ukusetshenziswa kwe-G4 kwe-Coating ku-Titanium Alloy Machining Tool (2)

Ukwehla okukhulu kokuguguleka kwe-flank kwe-G4-S

Ukusetshenziswa kwe-G4 kwe-Coating ku-Titanium Alloy Machining Tool (3)

Ukusetshenziswa kwe-G4 kwe-Coating ku-Titanium Alloy Machining Tool (4)

I-G4-S Azikho izingcezu ezinamathelayo noma izingcezu ebaleni langaphambili

Ukusetshenziswa kwengubo ye-G4 ekugayweni kwe-alloys ye-titanium

Ukusetshenziswa kwe-G4-S ekuqedeni ukugaya kwe-TC4 titanium alloy

Isikhathi senkonzo yokuqeda (ucezu)

Isikhathi senkonzo yokuqeda (ingxenye) (2)

Imininingwane yethuluzi: Ukusika ukugaya

D17.44-21.87H-5E-D20-70L-T1

Umsebenzi: I-TC4 (Ti6Al4V)

ubulukhuni: 30HRC

Indlela yomshini: ukugaya eceleni - ukuqeda

Umphumela wokuhlolwa: Ekuhlolweni kokucubungula, isembozo se-G4-S1 esilungiselelwe kusetshenziswa ubuchwepheshe be-G4 sithuthuke ngo-113% uma kuqhathaniswa nesembozo se-arc TiSiN. Sithuthuke ngo-13% uma kuqhathaniswa nesembozo esihle kakhulu emakethe.

Umthombo wedatha: isikhungo samakhasimende

Isembozo siminyene futhi asinamaphutha

Ubuso bubushelelezi futhi abukhangi imvuthuluka

Ubulukhuni obuphezulu kanye nokucindezeleka okuphansi

Ifanele izimo zokuqeda i-titanium alloy

Ukusetshenziswa kwengubo ye-G4 ekugayweni kwe-alloys ye-titanium (1)

ngemuva kommese

Ukusetshenziswa kwengubo ye-G4 ekugayweni kwe-alloys ye-titanium (2)

unqenqema olusezingeni eliphezulu lokubumba i-contour